307-01 Automatic Transmission - Vehicles With: 6-Speed Automatic Transmission - 6F35 2013 - 2014 Fusion
Removal and Installation Procedure revision date: 07/16/2013

Transmission - 1.6L EcoBoost (132kW/180PS) - Sigma

Removal

All vehicles

  1. Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
  1. Remove the following items:
    1. Refer to: Battery Tray (414-01 Battery, Mounting and Cables, Removal and Installation).
    2. Refer to: Air Cleaner Outlet Pipe (303-12B Intake Air Distribution and Filtering - 1.6L EcoBoost (132kW/180PS) - Sigma, Removal and Installation).
  1. Refer to: Front Subframe (502-00 Uni-Body, Subframe and Mounting System, Removal and Installation).

  1. NOTE: If an internal problem is suspected, drain the transmission fluid through a paper filter. A small amount of metal or friction particles may be found from normal wear. If an excessive amount of metal or friction material is present, the transmission will need to be overhauled.

    Torque : 12 Nm
  1. Special Tool(s) : 100-001 (T50T-100-A) Slide Hammer , 205-241 (T86P-3514-A) Remover, Halfshaft , 205-290 (T89P-3415-B) Remover, Halfshaft (Plate)

Vehicles equipped with auto start/stop

All vehicles

  1. Refer to: Starter Motor (303-06C Starting System - 1.6L EcoBoost (132kW/180PS) - Sigma, Removal and Installation).

  1. NOTE: If transmission disassembly or installation of a new transmission is necessary, remove the bracket.

  1. Refer to: Quick Release Coupling (310-00D Fuel System - General Information - 2.5L Duratec (125kW/170PS), General Procedures).
  1. Special Tool(s) : 303-1502 Lifting Device Engine
  1. Special Tool(s) : 303-F072 Support Bar, Engine , 303-290B-18 Adapter for 303-290B , 303-1502 Lifting Device Engine

  1. NOTICE: Secure the transmission to the transmission jack with a safety strap.

    General Equipment : Transmission Jack
  1. Special Tool(s) : 307-566 Retainer, Torque Converter

  1. NOTE: If transmission disassembly or installation of a new transmission is necessary, remove the transmission mounted transmission fluid cooler tubes.

Installation

All vehicles

  1. NOTE: If removed, inspect the transmission mounted transmission fluid cooler tube backing rings and seals for damage and install new backing rings or seals if necessary.

    1. Backing ring (7J324)
    1. Seal (7D258)
      Material : Motorcraft® MERCON® LV Automatic Transmission Fluid / XT-10-QLVC (WSS-M2C938-A) (MERCON® LV )
    1. Torque : 11 Nm
    1. Torque : 9 Nm
  1. Special Tool(s) : 307-566 Retainer, Torque Converter
  1. Material : Motorcraft® Multi-Purpose Grease Spray / XL-5 (ESB-M1C93-B)
  1. General Equipment : Transmission Jack
    Torque : 48 Nm
  1. Torque : 30 Nm
    1. Material : Threadlock and Sealer / TA-25
      Torque : 80 Nm
    1. Torque : 25 Nm
    1. Material : Threadlock and Sealer / TA-25
      Torque : 133 Nm
  1. Refer to: Quick Release Coupling (310-00D Fuel System - General Information - 2.5L Duratec (125kW/170PS), General Procedures).
  1. Torque : 25 Nm

  1. NOTE: Tighten in the sequence shown.

    Torque : 125 Nm
  1. Install new torque converter nuts.
    Torque : 48 Nm
  1. Refer to: Starter Motor (303-06C Starting System - 1.6L EcoBoost (132kW/180PS) - Sigma, Removal and Installation).

Vehicles equipped with auto start/stop

  1. Torque : 10 Nm
  1. Torque : 9 Nm

All vehicles

  1. NOTE: If the transmission has been replaced or overhauled, the halfshaft seals do not need to be replaced.

    Refer to: Halfshaft Seal LH (307-01 Automatic Transmission - Vehicles With: 6-Speed Automatic Transmission - 6F35, Removal and Installation).
  1. Special Tool(s) : 205-461 Protector, Differential Oil Seal (pair)
  1. Remove Special Service Tool : 205-461 Protector, Differential Oil Seal (pair)

  1. NOTE: When seated correctly, the halfshaft bearing retaining clip can be felt as it snaps into the differential side gear groove.

  1. NOTE: If the transmission has been replaced or overhauled, the halfshaft seals do not need to be replaced.

    Refer to: Halfshaft Seal RH - Vehicles With: FWD (307-01 Automatic Transmission - Vehicles With: 6-Speed Automatic Transmission - 6F35, Removal and Installation).
  1. Special Tool(s) : 205-461 Protector, Differential Oil Seal (pair)
  1. Remove Special Service Tool : 205-461 Protector, Differential Oil Seal (pair)
  1. Remove Special Service Tool : 205-461 Protector, Differential Oil Seal (pair)
  1. Torque :
      Stage 1:  5 Nm
      Stage 2:  25 Nm
      Stage 3:  25 Nm
    1. Torque : 5 Nm
    1. Torque : 20 Nm
  1. Refer to: Front Subframe (502-00 Uni-Body, Subframe and Mounting System, Removal and Installation).
  1. Torque : 9 Nm
  1. Torque : 48 Nm
  1. Torque : 25 Nm
  1. Install the following items:
    1. Refer to: Battery Tray (414-01 Battery, Mounting and Cables, Removal and Installation).
    2. Refer to: Air Cleaner Outlet Pipe (303-12B Intake Air Distribution and Filtering - 1.6L EcoBoost (132kW/180PS) - Sigma, Removal and Installation).
  1. Refer to: Selector Lever Cable Adjustment (307-05 Automatic Transmission External Controls, General Procedures).
  1. Refer to: Transmission Fluid Drain and Refill (307-01 Automatic Transmission - Vehicles With: 6-Speed Automatic Transmission - 6F35, General Procedures).
  1. After completing the repairs perform the Misfire Monitor Neutral Profile Correction procedure.

  1. NOTE: If a new solenoid body is installed, the solenoid body strategy must be updated.

    Refer to: Transmission Strategy Download (307-01 Automatic Transmission - Vehicles With: 6-Speed Automatic Transmission - 6F35, General Procedures).

Vehicles equipped with auto start/stop

  1. Using a diagnostic scan tool, cycle the transmission fluid auxiliary pump "ON" for 30 seconds.


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