303-04E Fuel Charging and Controls - Turbocharger - 1.5L EcoBoost (118kW/160PS) 2013 - 2014 Fusion
Removal and Installation Procedure revision date: 07/11/2013

Turbocharger

Removal

NOTICE: Whenever turbocharger air intake system components are removed, always cover open ports to protect from debris. It is important that no foreign material enter the system. The turbocharger compressor vanes are susceptible to damage from even small particles. All components should be inspected and cleaned, if necessary, prior to installation or reassembly.

NOTE: Removal steps in this procedure may contain installation details.

  1. Refer to: Air Cleaner Outlet Pipe (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS), Removal and Installation).
  1. Refer to: Air Cleaner (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS), Removal and Installation).
    1. Torque : 8 Nm
    1. Torque : 5 Nm
    1. Torque : 5 Nm
    1. Refer to: Quick Release Coupling (310-00A Fuel System - General Information - 1.5L EcoBoost (118kW/160PS), General Procedures).
    1. Torque : 5 Nm
    1. Torque : 8 Nm
  1. Refer to: Catalytic Converter (309-00A Exhaust System - 1.5L EcoBoost (118kW/160PS), Removal and Installation).
  1. Refer to: Cooling System Draining and Vacuum Filling (303-03A Engine Cooling - 1.5L EcoBoost (118kW/160PS), General Procedures).
    1. Torque : 10 Nm
    1. Torque : 23 Nm
    1. NOTE: Note tube locations for installation.

      Torque : 10 Nm
    1. Torque : 10 Nm
    1. Torque : 10 Nm
    1. Torque : 10 Nm

Installation

NOTICE: Make sure that the mating faces are clean and free of foreign material.

    1. NOTICE: Make sure that a new oil feed pipe assembly, including the bolt, 2 O-rings and 2 sealing washers are installed.

      Torque : 26 Nm
    1. Material : Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor Oil / XO-5W20-QSP (WSS-M2C945-A)
  1. Torque : 10 Nm
  1. Torque :
      Stage 1:  Tighten in the sequence shown 7 Nm
      Stage 2:  Tighten in the sequence shown 14 Nm
      Stage 3:  Tighten in the sequence shown 23 Nm
  1. Material : Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor Oil / XO-5W20-QSP (WSS-M2C945-A)
  1. To install, reverse the removal procedure.