Turbocharger

Removal

WARNING: Before beginning any service procedure in this section, refer to Safety Warnings in section 100-00 General Information. Failure to follow this instruction may result in serious personal injury.

NOTICE: Whenever turbocharger air intake system components are removed, always cover open ports to protect from debris. It is important that no foreign material enter the system. The turbocharger compressor vanes are susceptible to damage from even small particles. All components should be inspected and cleaned, if necessary, prior to installation or reassembly.

NOTE: Removal steps in this procedure may contain installation details.

1. Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
   

1. Refer to: Air Cleaner Outlet Pipe (303-12B Intake Air Distribution and Filtering - 1.6L EcoBoost (132kW/180PS) - Sigma, Removal and Installation).
   

1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
   

1. 1. Refer to: Quick Release Coupling (310-00B Fuel System - General Information - 1.6L EcoBoost (132kW/180PS) - Sigma, General Procedures).
      
   2. Torque : 5 Nm

1. Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
   

1. Torque : 5 Nm

1. 1. Torque : 5 Nm
   2. Torque : 25 Nm
   3. Torque : 25 Nm

1. Torque : 48 Nm

1. Refer to: Catalytic Converter (309-00B Exhaust System - 1.6L EcoBoost (132kW/180PS) - Sigma, Removal and Installation).
   

1. Refer to: Cooling System Draining and Vacuum Filling (303-03B Engine Cooling - 1.6L EcoBoost (132kW/180PS) - Sigma, General Procedures).
   

1. 1. Torque : 23 Nm
   2. Torque : 25 Nm
   5. Torque : 18 Nm

1. Torque : 25 Nm

1. Torque : 10 Nm

1. Torque : 10 Nm

1. Material : Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor Oil / XO-5W20-QSP (WSS-M2C945-A)

1. Torque :
     Stage 1:  25 Nm
     Stage 2:  25 Nm

1. 1. Torque : 20 Nm
   2. Torque : 26 Nm
   3. Material : Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor Oil / XO-5W20-QSP (WSS-M2C945-A)

1. Torque : 20 Nm

Installation

1. NOTICE: Make sure that the mating faces are clean and free of foreign material.

   To install, reverse the removal procedure.
   

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